How Knitted Sweaters Are Made: A Step-by-Step Production Guide > 자유게시판

The foundation of a knitted sweater is spun yarn often made from organic cotton or multi-fiber combinations. The yarn is meticulously chosen based on the target softness thermal retention and structural integrity of the final garment. Once chosen, the yarn is spooled onto industrial reels to be delivered to computer-controlled looms. These machines are loaded with digital designs that determine the shape and design of the sweater. Some machines are flatbed and create pieces that will later be stitched, while others are continuous-loop and knit the entire torso in one seamless tube, reducing the use of seamlines.

After knitting, the individual parts such as the front piece, posterior section, manches, and collar are examined for flaws like broken yarns or variable gauge. Any flaws are addressed with precision tools or the piece is queued for repair. The next step is assembling or connecting where the individual sections are sutured using specialized machines or experienced seamstresses. This stage requires precision to ensure the joinings are invisible and Women's Knitwear factory the garment retains its form.

Next comes the post-knit laundering cycle. The sweater is treated in industrial tubs to improve drape, purge chemical additives, and achieve dimensional consistency. This step is also known as wool shrinking when applied to animal-based yarns as it causes the fibers to shrink and interlock slightly. After washing, the sweater is shaped on molds that match its intended shape to prevent distortion.

Once dry, the sweater is subjected to a final quality check. Threads are trimmed and fasteners or closures are affixed as per pattern requirements. Washing instructions are embedded and any ornamental details like piping or decorative stitching are completed. The garment is then steamed gently to eliminate creases.

Finally, the sweater is professionally structured, wrapped in polyethylene, and readied for distribution. The entire process from raw thread to apparel can take anywhere from one to three days depending on pattern detail and batch size. Each sweater carries with it the precision of machinery and the handcrafted diligence turning plain strands into something warm, functional, and personal.