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Insulation plays an essential role in protecting conductors from the elements and keeping the structure of each individual cable exactly as it was designed. Additional customizable features include breakouts to overmold where conductors leave a cable, seals and glands to keep unwanted substances out, cable stops to transfer force to anchor points to keep connections from being compromised, and conductor sizes, colors, and markings. A control cable assembly that isn’t being deployed as a power cable can be perfectly set up with standard PVC insulation. You’ll most likely hear control cables being referred to as "instrumentation cable assemblies" or "signal cable assemblies". True, a control cable assembly carries signals, but signal cables are typically utilized to transmit data, which means they’ll need engineering to combat electromagnetic interference (EMI). Having advanced prototyping capability means our team gets to test different iterations of an assembly under harsh real-world conditions. Utilizing UL-listed components means our engineers start the project with a product that has been tested, with known capabilities, rather than starting from scratch. Meridian’s engineers design products that stand up to the rigors of their environment because our products are used in everything from military and medical, to telecommunications and automobiles. Meridian cable engineers deploy the right shielding for the application which can vary considerably but typically will involve metal braiding, tape, or foil.

If you’re ready to dig deeper, you can check out a few of our top guides like our Ultimate Guide to Wire Harness Assemblies & the Meridian Overmold Cable Assembly Guide. These assemblies provide the necessary building blocks within the energy distribution chain or within cable carriers that provide the support structure to guide cables on their journey of perpetual motion. What type of cable management should you use in your motion control systems? You’ll find flexible multi-conductors control cable assemblies within a variety of industrial machinery and control systems. Electromagnetic shielding material can be wrapped around a cable assembly in order to protect the assembly from all the electrical noise one would expect to find in "noisy" electronic environments such as a server room or industrial control system. Filler materials can include cotton, nylon, Kevlar, PVC, and more all to suit the needs of the project. Meridian can provide insulation materials perfect for the application such as Teflon, natural rubber, PVC, PE, or PP. The beauty of working with a custom cable manufacturer like Meridian is that we can provide the exact control cable assemblies required to meet any requirement on planet Earth, and beyond. One of the main benefits of working with a custom cable manufacturer like Meridian is that we design well over 70% of the products we produce.

One of the most common benefits of a flat ribbon cable assembly is that its structure can fit in small spaces like a computer. For one, a flat ribbon cable has the ability to mass terminate, meaning it can connect to multiple ports/connections at once. As opposed to a cable in which the wires are in a spiral formation and create a round cable, flat ribbon cable assemblies are, well, flat. Finally, we maintain several industry-leading certifications like ISO 9001:2015, IATF16949 and use UL-certified wires and cables during assembly. Maintaining our ISO 9001:2015, IATF 16949, UL-approved status, and other industry leading certifications is one more small bit of proof that we are continuing to do things the right way; which is of course simply the Meridian way. We’ve got some of the most brilliant minds in the industry on our in-house engineering team to help… Meridian Cable has been a leader in the custom cable assembly industry for several decades and creates entirely custom cable assemblies and wire harnesses for every industry imaginable. With well over 5,000 existing tools for connectors, junctions, overmolds, and housings within our expansive tool crib, we have the capability to manufacture the perfect type of control cable assembly to meet your needs.

To keep your production running smoothly, and to have an end product that performs in the way your customers need, it often makes sense to work with an expert cable manufacturing and assembly company to create prototypes. Our capabilities allow us to extrude as small as 34 gauge all the way up to 12 gauge. We can also employ mixed gauge cables with any combination of sizes when that’s most advantageous to the overall design. Cable tray systems help route and support the overall assembly. Advanced technology like automated systems and robotics require cable assemblies that can keep up. Sava is a reputable manufacturer that you can count on for a wide selection of stock and custom cables. Cable insulation and fillers are the true unsung heroes in the custom cable assembly world. Power and control cable assemblies are the brains of the operation in the cable assembly world. Furthermore, advancements in technology such as faster internet speeds and improved streaming capabilities have made online live television even more accessible to users around the world.

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